Welding / Cladding as per the drawing and as per the procedure for the items using one of the: GTAW, SMAW, SAW. Maintain the records as required by the procedure. Follow safety procedures and instructions.
Operating Fronius Cladding machines or any other equivalent manufacturer.
- Layout, positions, aligns and fits components together using applicable machines, tools and equipment.
- Bolt, clamp and tack weld parts to secure them in position for final welding.
- Welding programming on CNC as per the drawing.
- Select consumables as per the WPS / Work Order details
- Prior to start welding, check and calibration status of machines and ovens
- Pre- heat as required by the procedure
- Start welding and monitor each pass for the welding quality
- Check and maintain inter-pass temperature as per procedure
- Record all details required as per the procedure in respective format
- Record / identify / communicate, in case any NCR noticed
- Identify the items as required by the procedure
- Follow safety instructions and notify, if any unsafe conditions noticed.
- Move all the welded items to PWHT and follow PWHT Procedure
- Suggest for the improvements through CAR / PAR
- ITI with 5 year/Diploma with 3 year’s experience in Cladding Welding.
- Work experience in operating Automatic Cladding machine
- Must have experience in SMAW and GTAW welding
- Must have strong understanding of how to interpret and use drawings, Welding specifications and welding procedure.
- Must be able use and read welding measuring devices.
- Must be able to write program for the welding on auto welding
- Must be familiar with operation of auto Tig machine, Welding torches and accessories
- Must have experience in welding of oil and gas industry items.
- Ability to produce quality welds.
- Ability to visually inspect the weld
Ability to analyze the defects and act on elimination of those.
Ability to perform repair welds as per the procedure.