Process Engineer - Thermal Spray

All Jobs  >  Process Engineer - Thermal Spray Apply Process Engineer - Thermal Spray Houston, TX Apply Job Type Full-time Description Job Title: Process Engineer (Thermal Spray)Classification: Full-time, Salaried ExemptReports To: General ManagerLocation: Kymera – CASL Houston and Thermal Spray Solutions Locations (Travel Required)ABOUT THE COMPANY:Kymera International is a leading global producer of specialty metal powders, pastes, and granules, catering to industries such as aerospace, defense, automotive, and electronics. Our mission is to drive innovation while adhering to the highest standards of sustainability, operational excellence, and ethical business practices. We are committed to continuous improvement and regulatory compliance on a global scale.Job Overview:The Thermal Spray Process Engineer plays a critical dual role in managing and optimizing technical operations for shipboard and shop projects, from initial proposals through project closeout. This position combines process engineering expertise—particularly in thermal spray technologies—with project engineering responsibilities, including design layout, estimating, and execution oversight. The engineer ensures that projects are accurately scoped, technically sound, and delivered on time, within budget, and in compliance with quality, safety, and customer specifications.Duties and Responsibilities:Collaborate with Sales and Marketing to review project proposals and scopes as outlined inRequests for Proposal (RFQ).Develop detailed project layouts, schedules, and workflows for efficient execution.Read and interpret blueprints and technical drawings; utilize CAD software for tooling and project overlays.Develop Process Control Plans (PCPs) including documentation and drawings, creating a catalog aligned with product lines.Create user and training manuals based on PCPs to support workforce knowledge and project execution.Implement new product introductions, including tooling design and robotic programming where applicable.Lead software integrations related to process control, estimating, budgeting, and inspection.Support estimating efforts, ensuring accurate calculation of hours, materials, tools, equipment, personnel, and subcontractor requirements.Evaluate customer requirements and technical drawings to develop precise quotes and job estimates.Design, refine, and document thermal spray (HVOF, plasma, arc spray, grit blast), machining, and auxiliary processes to improve quality, efficiency, and consistency.Serve as the technical subject matter expert for all thermal spray systems and associated equipment.Conduct root cause analyses and implement corrective actions to optimize production workflows and coating quality.Manage vendor relationships for process equipment, raw materials, and upgrades.Troubleshoot and lead upgrades to equipment and systems to enhance reliability and capability.Maintain detailed technical documentation, process instructions, and job travelers.Train and mentor operators and technicians on process execution, troubleshooting, and safetycompliance.Ensure technical training and compliance to meet business objectives.Drive enhancements in quality, health, and safety (EH&S) standards.Develop team performance metrics and support cross-departmental process controls.Adapt to changing business priorities and undertake other duties as assigned.This role may have supervisory responsibilities in the future.Benefits Summary:At Kymera International - we provide a competitive benefits package to support your health, well-being, and financial security, including:Generous Time Off: 11 annual company-paid holidays and flexible PTO.Healthcare Savings: Flexible Spending Accounts (FSA), Health Savings Accounts (HSA), and comprehensive dental and vision coverage.Retirement Support: 401(k) plan with a competitive company match.Insurance Coverage: Company-paid short-term disability and life...